Overview

Comfort Trims Pvt. Ltd., was established in the year 2012. The company got in the manufacturing of the Integrated Cabins in the year 2023 and plant was set up at Ranjangaon, Pune, Maharashtra dedicated to cater to the Defence requirement and it is a premier manufacturer of high-quality integrated cabins for commercial vehicles. Since its start of the cabin Manufacturing division at Pune, the Unit has rapidly grown to become a leading player in the automotive industry, known for its commitment to excellence, innovation, and customer satisfaction. To cater to the industry, demand a New Plant is being setup at Malur, Kolar, Karnatak with an area of more than 40,000 Sq, feet with world class infrastructure.

Our Production Capabilities

Welding & Assembly Process

Welding 1

Welding 2

Welding 3

Sub Assembly

Main Assembly

Sealant Application

Paint Booth

Shower Test

  • IS Standard - 2 Bar 10 min
  • CTPL Standard - 3 Bar 15 min

Our Certifications

Our Production Process



Our R&D and Design Capabilities

  • Equipped with software tools for innovative designs, including AutoCAD, UNIX, etc.
  • Cabin designing with integration of HVAC, IPU, steering, and electrical systems.
  • Weld fixture development.
  • Assembly line development.
  • Structural design for ROPS & FOPS cabins.
  • VA/VE design activity, benchmarking and prototyping.
  • Strong focus on new innovations and developments.
  • Strong and experienced program management team for timely execution.
  • Strong New Part Development SOP to ensure first-time-right parts.
  • Reliable supplier base and design & development excellence.

Engineering Team Locations

  • Pune
  • Malur (New Plant)
  • Gurgaon

Engineering Team Strength

  • Designers - 4
  • Project Leaders - 2
  • Engineering -6
  • Vendor Development - 4

Facilities

  • Proto Shop
  • Tool Room
  • Quality Inspection
  • Machine Shop
  • Electrical Testing

Our Quality Management System

Supplier

  • Supplier Selection based on QMS & Process Audit
  • Supplier Performance Monitoring & rating
  • Technical support to supplier for problem solving
  • Supplier Upgradation
  • Horizontal deployment of best practices
  • Supplier Audit & Closure
  • Technical support for new development
  • Monthly supplier meet

In Process

  • Patrol Inspection of CTQ & CTP Parameters
  • Defect Prevention Based Poka Yoke
  • Inhouse Weld Penetration Testing
  • Std. Room Equipped with CMM Faro
  • Visual management at Lines
  • Training centre for associates
  • Process & Product layout as per Plan
  • Layered Audit
  • Quality Circles & Small Group Improvement activities to Solve the chronical issues

Customer

  • Monitoring of Customer Quality Parameters
  • Pre-Dispatch Inspection
  • Dock Audit
  • Capturing of Customer Voice
  • Problem solving through PDCA cycle
  • Customer satisfaction survey

Our Products

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2 Door RHD Cabin
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2 Door lHD Cabin
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4 Door RHD Cabin

Localized Parts & Assemblies

Valve

Pneumatic Seats

Clutch Assembly

Dash Board

HVAC System

Independent Heater

Search Light

Foot Brake Valve

Steering System 3 Direction rotation

IPU unit.

Product Application

The cabins are mounted on the trucks at BEML facilities, and the final trucks are deployed by defence in multiple areas of operations.

Our Customers

Client5
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